The roll forming machine is for thick profiled steel. This roll forming machine has a gear box transmission system providing more roll forming power. It roll form the steel into required prfiles.
Parameters of the Machine:
Suitable material: cold rolling steel, hot rolled coils, galvanized coils and general carbon steel, etc.
Suitable thickness: 1-2mm (offering custom made thickness at requirements of customers)
Forming specifications: depending on specific requirements of customers
Forming speed: 10-15m/min
Main motor power: depending on specific requirements of users
Servo feeding, high-speed punching, hydraulic cutting without wastes
Hydraulic pump station power: at users’ specific requirements
Control system: PLC systems from Mitsubishi and Panasonic products, electrical appliances of famous brands
Optional accessories: hydraulic uncoiler, etc
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Feeding Material
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1
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Rolling Thickness
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0.7--2.0mm
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2
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Feeding Width
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200~920mm
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3
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Rolling Materials
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Pre-painted coil Gl, GL, AL, ect
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4
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Yield Strength
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≤ 235Mpa or 550Mpa
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Hydraulic Uncoiler
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1
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Load Capacity
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≤5T
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2
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Coil Inner-Diameter
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≤508mm
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3
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Coil Outer-Diameter
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≤1250mm
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4
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Power
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2.2KW
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Leveling Device
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1
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Leveling Roller Material:
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GCr15, HRC58-62
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2
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Power
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7.5KW
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Punching Machine
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1
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Normal Force
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400KN
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2
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Journey time
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25 to 35times/min
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3
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Material of punching dies
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Cr12, HRC58-62
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Roll Forming M/C
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1
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Forming Steps
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16-steps
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2
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Line Speed
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5 to 10m/min
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3
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Stand
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Independent stand structure (raft structure)
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4
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Drive
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Independent motor and moved by chain
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5
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Material of Roller
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GCr15, HRC58-62
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6
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Shaft Diameter
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70mm
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7
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Main Motor Power
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About22KW
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8
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Voltage
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380V/50HZ/Three Phase
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Hydraulic Cutting Device
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1
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Cutting Die
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Cr12, HRC58-62
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2
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Tolerance
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±2mm
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3
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Valve
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Adopts Italy Atos
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Automatic Stacker
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1
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Function
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It is used to collect the profiles after roll forming.
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2
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Structure
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The roller is coated with Cr (Zn)
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Hydraulic Station
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1
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Function
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To supply power for the decoiler and cutting device
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2
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Main Control Component
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Famous brand--ATOS
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PLC Control System
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1
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Function
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Control the whole line manually and automatically
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2
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Structure
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MITSUBISHI PLC control, human and machine screen.
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Production line:
Coil Loading ---- Un-Coiler ---- leveling ---- Servo Feeding ---- Punching ---- Feeding ---- Roll Forming ---- Straightening ---- Hydraulic Cutting ---- Run-Out
