cable tray forming machines with different specifications, and our cable tray forming machine can produce cable trays with 100-900mm width. The main components of the equipment are decoiler, flattener, servo punching device, roll former, cutting device, hydraulic pump station, product table, and control cabinet, etc.
This machine adopts servo punching system, thus high speed and continuous punching is achieved. Controlled by PLC, this equipment enjoys high quality forming and high speed production.
Parameters of the Machine:
Suitable material: cold rolling steel, hot rolled coils, galvanized coils and general carbon steel, etc.
Suitable thickness: 1-2mm (offering custom made thickness at requirements of customers)
Forming specifications: depending on specific requirements of customers
Forming speed: 10-15m/min
Main motor power: depending on specific requirements of users
Servo feeding, high-speed punching, hydraulic cutting without wastes
Hydraulic pump station power: at users’ specific requirements
Control system: PLC systems from Mitsubishi and Panasonic products, electrical appliances of famous brands
Optional accessories: hydraulic uncoiler, etc
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Feeding Material
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1
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Rolling Thickness
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0.7--2.0mm
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2
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Feeding Width
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200~920mm
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3
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Rolling Materials
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Pre-painted coil Gl, GL, AL, ect
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4
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Yield Strength
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≤ 235Mpa or 550Mpa
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Hydraulic Uncoiler
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1
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Load Capacity
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≤5T
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2
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Coil Inner-Diameter
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≤508mm
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3
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Coil Outer-Diameter
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≤1250mm
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4
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Power
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2.2KW
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Leveling Device
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1
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Leveling Roller Material:
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GCr15, HRC58-62
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2
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Power
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7.5KW
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Punching Machine
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1
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Normal Force
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400KN
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2
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Journey time
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25 to 35times/min
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3
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Material of punching dies
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Cr12, HRC58-62
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Roll Forming M/C
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1
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Forming Steps
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16-steps
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2
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Line Speed
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5 to 10m/min
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3
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Stand
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Independent stand structure (raft structure)
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4
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Drive
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Independent motor and moved by chain
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5
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Material of Roller
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GCr15, HRC58-62
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6
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Shaft Diameter
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70mm
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7
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Main Motor Power
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About22KW
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8
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Voltage
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380V/50HZ/Three Phase
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Hydraulic Cutting Device
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1
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Cutting Die
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Cr12, HRC58-62
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2
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Tolerance
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±2mm
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3
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Valve
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Adopts Italy Atos
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Automatic Stacker
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1
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Function
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It is used to collect the profiles after roll forming.
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2
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Structure
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The roller is coated with Cr (Zn)
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Hydraulic Station
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1
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Function
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To supply power for the decoiler and cutting device
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2
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Main Control Component
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Famous brand--ATOS
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PLC Control System
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1
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Function
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Control the whole line manually and automatically
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2
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Structure
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MITSUBISHI PLC control, human and machine screen.
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Production line:
Coil Loading ---- Un-Coiler ---- leveling ---- Servo Feeding ---- Punching ---- Feeding ---- Roll Forming ---- Straightening ---- Hydraulic Cutting ---- Run-Out
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Main Parts
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Components of Machine
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Quantity
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1
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Hydraulic Decoiler
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1 set
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2
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leveling Device
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1 set
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3
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Servo Feeding Device
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1 set
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4
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Punching Device
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1 set
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5
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Ground Device
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1 set
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6
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Feeding Device
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1 set
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7
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Roll Forming M/C
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1 set
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8
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Straightening Device
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1 set
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9
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Hydraulic Cutting
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1 set
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10
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Automatic Stacker
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1 set
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11
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Hydraulic Station
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1 set
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12
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PLC Control System
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1 set
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